Boatbuilding Blog

May 8, 2010

Pocket Galley

Filed under: Building - Interior — tomlarkin @ 10:54 am

The pilothouse seats in normal position:
Pilot seats in normal position

Lower the seat backs and slide the seats forward:
Pilot seats folded down

Flip them up to reveal the galley. Standing at the sink, you have almost 9 feet of headroom above:
Galley

A new whistling teapot and some old plastic camping dishes. The sink has a folding spigot and pressure water. The stove is butane for safety:
Galley with teakettle

Flip down the aft-facing cabinet door and prop it up as a dining table:
Galley all opened up

And it’s snack time (nom nom nom). Lots of storage under the sink and stove. Room for two, or a cozy three at the table, sitting on the edge of the bed:
Sitting at the table

Doors in the closed position. They need to be finished, obviously:
Cabinet doors closed

An interesting note – the hole in the center of the lower panel above is one that I drilled when making the bulkheads almost four years ago. The hole is at the intersection of centerline and designed waterline and every bulkhead had one. I lined up all the holes with a laser level to be sure the form was straight before adding the hull panels. Now I want to find someone who can carve a compass rose around it.

Here’s a picture from December 2007. I’m installing a bulkhead. The laser shone through all the holes from stern to stem, and made a tiny cross-shape on the stem piece:
2007 bulkhead with laser light

February 8, 2010

More Parts Going In

Filed under: Building - Interior — tomlarkin @ 11:56 pm

Seats, cabin heater, footrests, cabin sole, bow eye…  Next weekend I start the 12 volt wiring.

IMG_0327

April 8, 2009

Forepeak Work

Filed under: Building - Cabin, Building - Interior — tomlarkin @ 1:17 pm

I’m working on the interior, starting with the forepeak. The forepeak will have a small berth, some storage lockers, and the head. This is also where the shore power comes into the boat.  The space is pretty small because of the walk-around deck ahead of the cabin. I wish I had moved the forward bulkhead forward a few inches. In fact, the space is so small that I inset the toilet paper holder and the 110-volt shore power panel into the locker just forward of the cabin. Mounting the toilet paper holder on the surface stuck out too far. I’ll take some pictures when that is more finished.

Head mockup – there will be a single step down to the head level from the pilothouse sole.
Head in place temporarily 

Forepeak construction – since this space is so hard to get to anyway, I’m making it into a waterproof compartment with 2 inspection ports. The berth flats are glassed in solidly, adding strength along the whole bow area right at the waterline.
Support structure for watertight compartment   Forward flats

Here the forward flats have been glassed in place and the lockers are being fabricated. The round holes are for ventilation. The visible holes will have stainless vent covers to make them pretty.  Again, the supports and flats were filleted and heavily glassed, adding a lot of strength in this area.

Locker structure  Locker flats being epoxy-coated on the underside  Locker flats installed  Locker flats with cutouts replaced

New tool – I replaced my old router with this laminate trimmer. It’s so much nicer. It’s easier to work with and fits into small spaces. I haven’t pulled out the router once since I bought this.
Ridgid laminate trimmer

October 2, 2007

Flipped!

Filed under: Building - Before Flipping, Building - Cabin, Building - Interior — tomlarkin @ 1:37 pm

We flipped her over yesterday. With the great help of two friends – Jim and Eric, we got the task done in just a few hours. Not even any injuries!

There were some challenges – mostly that the tent it’s in is only three feet wider than the boat and only 18 inches higher than the beam of the boat. And the tent frame is too fragile to fasten anything to for lifting. So what we did was to spin it more-or-less in place, using ropes and come-alongs.

 

Here’s a sequence showing the whole process.

(Link to full-size images, hosted on Microsoft SkyDrive.)

Saturday morning I raised the stern with a hydraulic jack, set it on sawhorses, and dismantled the strongback. The bow is resting on the stem piece.

DSCN1431

Then I swept and vacuumed below.  I built a sled from a sheet of plywood with steel eyes to hook 2 come-alongs to.

a

Then I slowly lowered the stern to the deck. I jacked up one side of the boat so most of the weight was on the sled.  Meanwhile, I ran four lines (2 on each side) from the internal bracing around the boat and through holes punched in the tent walls to solid points on either side. The South side mounted to the house, and the North side went to a canoe rack I’d installed a couple of years ago.  I replaced one of the South lines with a webbing-style come-along because I knew that would be the line that needed most of the lifting force. You can see the lines below.

b

Early Sunday afternoon the guys showed up and we jacked the North side up bit by bit until all the weight was on the sled. We took up the slack on the South side lines and removed the supports and the boat stayed up like we hoped it would.

c

More lifting. You can see the temporary diagonal braces bolted to the bulkheads. At this point we couldn’t raise any more because the side of the boat hit the tent poles on the South side. So we slid the bottom corner of the boat North using the come-alongs hooked to the sled.

d

More sliding. We’re approaching the point where she will want to fall to the left instead of the right, so we tightened up the North side lines.

e

I’m testing the line as the others stand wisely out of the way in  case she slides or falls.

f

Adjusting the blocks on the sled.  She was pretty stable in this position with all four lines tight. As far as I could tell she didn’t flex at all while we did the turning.

g

A little further…

h

Once she was fairly stable on her side we moved her over on the sled by rocking her forward and aft until she was in the right spot.

 i

Jim and Eric lowered her down by letting out the lines a little, one at a time. Each line went through a pulley to a cleat, so they had pretty good control all the time. 

j

Moving the sled over to keep her centered in the tent.

k

Almost down! You can see Jim on the right letting the line out while Eric and I steady.

l

She’s upright! I’ve never had such a complicated series of tasks work so well, with few unforeseen problems. A lot of that is due to the thought and safety-consciousness of the guys helping.

m

After flipping, we had a great meal made by Meryll, drank lots of beer, and sat around for a while. Jim had to leave, so Eric and I spent a while leveling her with jack stands and various blocks.  Then we drank some more beer!

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